Equipment Commissioning & System Testing

KATIANGAS conducts thorough commissioning and integrated system testing for key equipment and process systems to validate parameter settings, control logic, and safety interlocks—ensuring compliance with design standards and safe, reliable operation.

Scope of Services

  • Equipment Commissioning
  • Verify equipment installation and electrical connections
  • Perform no-load and load testing
  • Confirm operating parameters and validate signal transmission integrity
  • Complete basic functionality tests to ensure operational readiness
  • Integrated System Testing
  • Simulate process flows and validate automation logic
  • Test control systems, instrumentation, and safety interlock functionality
  • Conduct dynamic testing under simulated operating conditions with staged loading
  • Integrate with central control systems (DCS/PLC) to complete closed-loop testing
  • Performance Verification & Optimization
  • Monitor key performance indicators such as gas recovery rate, energy efficiency, and liquefaction capacity
  • Provide technical recommendations for resolving issues encountered during testing
  • Support clients during initial operations with performance tuning and parameter optimization

Service Workflow

  • Development of commissioning plan
  • Stepwise equipment-level commissioning
  • Execution of integrated system testing
  • Full-system simulation and validation
  • Performance evaluation and technical improvements
  • Final client acceptance and operational handover

Application Scenarios

  • Associated Gas Liquefaction Stations: Ensure coordinated operation across LNG process units
  • Shale Gas / Coalbed Methane Processing Units: Precisely control gas-liquid separation and purification
  • Wellhead Micro-LNG Systems: Verify integration of compact systems and remote control logic
  • Industrial Tail Gas Recovery Systems: Conduct system-level tuning to maximize recovery efficiency

Our Advantages

  • Multidisciplinary Commissioning Team: Experts in process, electrical, automation, and safety interlock systems
  • Standardized Methodology: Fully compliant with ISO and industry standards, ensuring traceable testing data
  • Extensive Field Experience: Proven record in international commissioning and remote system integration
  • Rapid Response Mechanism: Fast dispatch of commissioning engineers to handle urgent issues on-site

Deliverables

  • Equipment Commissioning Report
  • System Testing & Performance Analysis Report
  • Safety Interlock Validation Checklist
  • Operational Optimization Recommendations