Performance Evaluation & Continuous Optimization

Leveraging real-time operational data, KATIANGAS enhances system efficiency by optimizing process parameters and control strategies—maximizing both energy performance and economic returns.

Approach

Real-Time Data Collection & Analysis

We deploy intelligent sensors and advanced data acquisition systems (SCADA/DCS/IoT) to continuously monitor key performance indicators such as:

  • Gas feedstock fluctuations
  • Energy consumption levels
  • Compressor efficiency
  • Liquefaction yield
Process Modeling & Parameter Optimization

Using industry-standard simulation tools (e.g., Aspen HYSYS, SimSci, Python-based algorithms), we build dynamic models of the operating system to:

  • Identify bottlenecks or inefficiencies
  • Adjust process parameters under real-world boundary conditions
  • Improve energy conversion performance
Control Strategy Optimization & System Tuning

Based on system diagnostics, we refine control logic—such as:

  • PID parameter recalibration
  • Control sequence optimization

This ensures operational stability and responsiveness, maintaining peak efficiency across varying load conditions.

Performance Reports & Optimization Recommendations

We deliver regular diagnostic reports covering:

  • System health assessment
  • Economic performance analysis
  • Early warning for potential failures
  • Actionable recommendations for performance improvement

These include energy savings potential and return-on-investment projections.

Value Delivered

  • Energy Efficiency Gains: Improve energy recovery rates by 5–15%, significantly reduce unit liquefaction energy consumption
  • Reduced O&M Costs: Predict and prevent equipment failures, reducing unplanned downtime
  • Lower Carbon Emissions: Energy savings lead to direct CO₂ reductions, supporting clients’ ESG goals
  • Maximized ROI: Maintain optimized operations throughout the lifecycle to enhance project IRR

Applicable Scenarios

  • System fine-tuning during the first year of associated gas liquefaction project operation
  • Energy retrofit programs for shale gas or coalbed methane projects entering stable production
  • Lifecycle performance management of industrial off-gas recovery systems
  • External expert audits to support carbon compliance or energy audits

Service Models

  • Initial Performance Assessment Package (one-time service)
  • Long-Term Optimization Program (annual service contract or technical advisory)
  • Integrated Support during EPC Commissioning & Operation Phase
  • Cloud-Based Remote Diagnostics & Optimization via Data Platforms