Commissioning & Start-Up
Routine Maintenance & Operational Inspections
We establish early-stage inspection protocols to identify risks and operational deviations, ensuring long-term system reliability and minimizing stability risks.
Service Scope
- Early-Stage Operational Inspection Framework
- Set inspection checkpoints during initial operation (e.g., Day 7, Day 30, Day 90) to monitor key performance trends.
- Establish equipment performance baselines using trial operation data to detect deviations.
- Deliver detailed inspection reports reflecting overall system health.
- Operational Stability Analysis & Risk Identification
- Detect early signs of faults through real-time monitoring and onsite inspections.
- Evaluate the efficiency of core components such as gas purification units, liquefaction modules, and control systems.
- Inspect high-risk components like valves, refrigeration systems, and compressors for wear and failure potential.
- Fault Alerts & Technical Response Mechanism
- Equip systems with remote alert modules to monitor pressure, temperature, and level anomalies in real time.
- Provide remote troubleshooting or rapid on-site technical support by expert teams.
- Supply clients with maintenance guidelines and emergency response manuals.
- Client Training & SOP Optimization
- Offer regular training and hands-on guidance for client operators to enhance frontline skills.
- Continuously refine operational manuals and maintenance standards based on project-specific data and field experience.
Core Value & Advantages
- Enhanced System Reliability: Proactively identify faults and prevent unplanned shutdowns.
- Reduced Long-Term O&M Costs: Preventive maintenance lowers repair frequency and major component replacements.
- Extended Equipment Lifespan: Optimized operations minimize wear and maximize asset value.
- Improved Client Autonomy: Local teams become more capable in routine diagnostics and system management.
Application Scenarios
- Early-stage performance assurance for associated gas liquefaction projects in oilfields
- Long-term O&M support for small shale gas liquefaction units in remote locations
- Predictive maintenance planning for high-wear components in coalbed methane treatment stations
- Operational adaptation in high-load, high-temperature environments (e.g., Middle East, Southeast Asia)
Collaboration Workflow
- Project Assessment: Customize maintenance strategy based on system scale and complexity.
- Plan Development: Define inspection cycles, scope, and alert thresholds.
- Onsite/Remote Implementation: Deploy engineers for scheduled inspections or offer remote diagnostics.
- Issue Resolution: Deliver repair recommendations and component replacement plans upon issue detection.
- Reporting & Optimization: Generate regular maintenance reports with data-driven suggestions for operational improvement.