Process Package Design & Optimization

We design and develop process packages covering core technological pathways, including material and energy balance, PFD (Process Flow Diagrams), P&ID (Piping and Instrumentation Diagrams), key equipment parameters, etc., while optimizing the process based on the characteristics of the gas source.

Process Package Design

The process packages we create cover the core technological pathways of the project, including but not limited to the following:

  • Material & Energy Balance (MEB)
  • We comprehensively analyze the composition, temperature, pressure, and flow rates of the gas source to ensure maximum energy utilization and optimize the recovery rate.
  • Process Flow Diagram (PFD)
  • We design detailed process flow diagrams that clearly illustrate the technological route for gas treatment, compression, cooling, liquefaction, etc., making it easier for customers to understand the overall process structure.
  • Piping & Instrumentation Diagram (P&ID)
  • Precise piping and instrumentation designs are provided to ensure system safety and reliability, while facilitating subsequent construction and commissioning.
  • Key Equipment Parameters
  • Based on the gas source characteristics, we select and design key equipment such as compressors, coolers, and separators to ensure stable and efficient operation under complex environmental conditions.

Process Optimization

KATIANGAS provides tailored process optimization solutions based on the specific characteristics of different gas sources to maximize system performance. We focus on the following key aspects:

  • Gas Source Analysis & Adaptation
  • By analyzing the components such as moisture, impurities, and acid gases in the gas source, we make targeted optimizations by adjusting process parameters like temperature, pressure, and gas flow rate, ensuring an efficient and environmentally-friendly treatment process.
  • Energy Efficiency & Emissions Reduction
  • Through precise material and energy balancing, we design the most energy-efficient process paths, minimizing unnecessary energy consumption and reducing emissions.
  • Equipment Selection & Tuning
  • Based on the specific composition and variability of the gas source, we select the most suitable processing equipment, and further enhance processing efficiency by adjusting equipment operating conditions and increasing system flexibility.

Customized Services

KATIANGAS’ process package design and optimization solutions not only focus on technical details but are also customized to meet the client’s on-site conditions and needs. Whether it’s associated gas recovery from traditional oil fields, or liquefaction treatment of shale gas and coalbed methane, we provide bespoke solutions that ensure efficient and sustainable project operation.

Advantages of Process Optimization

  • Efficient Gas Source Utilization
  • Through precise material and energy analysis, we ensure that every bit of gas is effectively utilized, maximizing resource recovery.
  • Reduced Operating Costs
  • The optimized design not only enhances processing efficiency but also reduces energy consumption and equipment operating costs.
  • Environmental Compliance
  • During the optimization process, we strictly adhere to environmental regulations, helping clients reduce emissions and comply with global environmental standards.